Flux Reference Manual

  • Welcome to Flux
  • Introduction
    • Installing the Software
    • The User Interface
    • Part Workflow
    • The Machine Database
  • Cut
    • Basic Workflows
      • Part Workflow
        • Load Part
        • Sketch Mode
        • Measure
        • Modifying Laser Part
        • Nesting
        • Sequence Navigator
        • NC Code Generation
      • Job workflow
        • Create Job
        • Set Laser Technology Table (LTT)
        • Nesting
        • Automatic Part Placement
        • Manual Part Placement
    • Advanced Topics
      • Geometry Import Options
      • Advanced Tooling Options
        • Editing Microjoints
        • TwinLine
        • FlyLine
        • Dimple Approach
        • Remainder Sheets
        • Pie-Slug Circular Holes
        • Avoid Retooling Pierces
        • Finishing Rules
        • Clone LTT
      • Advanced Nesting Features
        • Mirrored Parts
        • Find a Part in Nest Layout
        • Filler parts in Nest Layout
      • Advanced Tooling Optimization
        • Contour Quality
        • Optimizing Stability with Scrap Cutting
        • Optimizing Tilting Behaviour
        • Space Out Slice Cuts to Avoid Collision
        • Minimize Number of Different Layouts
        • Dynamic Level Setting
      • Advanced Menu Options
        • Context Sensitive Menus
        • Hierarchy of Settings
        • Multi-Selections
        • CSV Output
      • Manual Sheet Slicing Cuts
      • Text on Parts
    • Application Settings
      • Cut CAM
        • Layout
          • Nest Settings
          • Sheet
          • Sheet Handling
          • Skeleton Cuts
          • Work Support
        • Laser CAM
          • Sequence
      • Cut Outputs
      • Cut View
  • Bend
    • Basic Steps of Flux Bend
    • Basic Workflow
      • The Main Panel
      • The Workflow Panel
      • Batch processing
      • Modifying the Geometry
      • The Bend Navigator
      • Editing the Bend Solution
        • Editing a Bend
        • Changing the Bending Sequence
        • Editing a Tool Mount
        • Editing a Bend Setup
        • Editing the Back-Gauges
        • Angle Measurement
        • Using a Pre-Bend
        • Editing multiple mounts
        • Adding a Tooling station
      • Recomputing the Bend Solution
      • Generating Bend Outputs
      • Export Bend Report
    • Design of bend parts
      • Min Radius and Flange Length
      • Corner Design
      • Bending Tolerances
      • Selection of Tools
    • Advanced Workflow
      • Preparation of Bend Parts
        • Preparing a 2D drawing
        • Editing a Drawing
        • Add Bending Information as Text to DXF
        • Measuring and changing Outer Dimension
        • Preparing 3D models
        • Preparing an Assembly
        • Component Detection
        • Form Detection
      • Edit Tools
        • Changing Tool Map
        • Change Tool Segmentation
        • Editing Tool-mount Segments
        • Adding a Gap into the Tool
        • Use a Double-V Adapter
        • Tool Priority
        • Creating a Tool
      • Using Bend Deductions
      • Control Visibility
      • Comment Section in Bend Panel
      • Tools/Machine Tonnage Check
    • Settings
      • Application Settings
        • Bend CAM
          • Bend Outputs
          • Bend View
          • Bend Cell
      • Database Settings
        • Materials
        • Machines
        • Bend Tools
        • Bend Deductions
        • Bend grippers
        • Forms/Components
      • Bend Settings
      • Machine Defaults
  • Robotic Bending
    • Overview of Robotic Bending
    • Basic Steps of Robotic Bending
    • Workflow
      • Part Pickup
        • Pickup from a Pallet
        • Pickup from a Dispenser
      • Insertion Strategy
      • Bending Strategy
      • Regripping (RG) Stations
        • Re-Grip Stations
        • Methods of Regripping
        • Adding ReGrip
        • Modify ReGrip Position
        • Remove ReGripping
        • Regrip with a Jaw Gripper
        • Gripper Panel & Suction Panel
      • Extraction Strategy
      • Part Deposit
        • Adapt Part Deposit
        • Adding Parts & Stacks
          • Deposit Panel
          • Add Separator Sheets
          • Lock Part-Rest
          • Repeat Grid Field
          • Deposit Sequence
        • Deposit Pattern Types
      • Waypoints
        • Adapt WayPoints
        • Display Waypoints
        • Simulate Waypoints
        • Modify WayPoints
        • Properties of Waypoints
    • Advanced Topics
      • Cell Configuration
        • Track Setup
        • Gripper Inventory
        • BendCell settings
      • Gripper Configuration
        • Create/ Edit a Gripper
        • Import Gripper from DXF
    • Troubleshooting Bend Errors
      • Part Pickup Error
      • Collisions with Machine
      • Overtravel of Axis
      • Modifications of Waypoints
      • Collisions while Insertion and Extraction
  • Fold
    • Switching to Fold CAM
    • The Fold View
    • Editing Operations
      • Editing a Bend-Op
      • Editing a Side/Section
      • Changing the Sequence
      • Editing the Blank-holders
      • Editing the Gauging
      • Editing the Blades
      • Editing the Loading
      • Editing the Unloading
    • Tool Management
    • Fold CAM Summary
  • Generic Application Settings
    • Drawing
      • Layers
      • Dimensions
      • View
    • Environment
    • Import/Export
  • Flux Reports
    • Report Designer
    • Fields, Pictures and Tables
    • Bands (sub-reports)
    • Labels, Bitmaps and Shapes
  • Appendix
    • Supported 3D Formats
    • Separator Sheet DXF
Bend
/
Basic Steps of Flux Bend

Basic Steps of Flux Bend

STEP 1 - Import a CAD File

  • Import a Cad file using the Open menu.

  • Click the Open Open icon or go to File menu and select Open.

Open
Also, use the shortcut key O to import CAD files.
  • Select the files you would like to import.

Import

STEP 2 - Configure Materials / Thickness

  • After importing a part, it may be necessary to set the material and thickness of the part.

  • To set the material, click the material in the row of the open files at the bottom of the page.

material
  • Select desired material from the list.

Thickness
  • Enter the desired Sheet thickness in 'mm'.

image

STEP 3 - Select Workflow

  • Depending on the type of CAD file imported and the program menu, additional menus and the functions are opened on the screen interface.

  • Upon opening the part, click on the workflow icon found on the left on the screen and Follow the Workflow menu step by step.

  • Click on the Workflow and it should open the Workflow panel as shown in the below screen

Workflow

STEP 4 - Select Bend Machine

  • Use this option to shift between your desired machine to be used for bending a part.

Machine

STEP 5 - Add Bend Tooling

  • Click on the Bend Tech option to create the bend tooling automatically using the tools in the library.

Tooling
Figure 1. Bend Tooling
Workflow

STEP 6 - Edit Bend Tooling

When you are in the bending view, the Bend Navigator panel appears along the top edge of the Flux window. This navigator provides a quick way to navigate through various bend operations, and also an instant view into various status-checks for every bend. It provides controls to view or stop the bending simulation. Here is an example of how the bend navigator looks:

image

Some basic settings for a bend can be viewed and edited by using the Bend panel.

  • To bring up the bend panel for a particular bend:

    • Click on a bend in the bend navigator

    • Click again on the same bend to open the bend panel to edit that bend.

An alternative method:

  • Ctrl+Click on a bend in the bend navigator, to select the bend and to open the editing panel for that bend. The Bend panel looks like the image alongside. This has some settings and operations for working on the bend.

newitem174

STEP 7 - Generate NC and Reports

If there are no errors, you can click further on the Post-process bend part icon in the workflow to generate the outputs from bending. These are typically a bending report (containing a setup sheet) and the actual NC code for bending. By clicking on the icons near the bend outputs node, you can view these outputs. Once NC code has been generated, the NC code icon turns grey:

NC

Also you can use the NC code icon to generate the Bend Outputs.

Code

The path to the NC file is displayed at the left bottom corner of the screen.

ncpath

To check the Bend Outputs, simply select the Bend Outputs option.

bendoutput

Contents

  • STEP 1 - Import a CAD File
  • STEP 2 - Configure Materials / Thickness
  • STEP 3 - Select Workflow
  • STEP 4 - Select Bend Machine
  • STEP 5 - Add Bend Tooling
  • STEP 6 - Edit Bend Tooling
  • STEP 7 - Generate NC and Reports
Bend Basic Workflow

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